Page 8 - MRO Business Today 15th April 2023 Latest Issue
P. 8

FEATURE



         scenarios, customer demand can still be   a high volume of transactions to be ful-  business transactions to be carried
         met as also the lead time requirement   filled at great speed, in a fully automated   out without logging into a system, but
         from the customer.                 multi-enterprise process.          via emails and notifications. Keeping
          A ‘Bulk Buy’ inventory planning  keeps   MROs are reliant on historic data of   it simple and smooth-flowing is the
         the customer forecast for inventory   ‘average part demand’ to predict future   mantra
         in mind, and items are stocked at the   demand. However, variables make pre-  •  Tracking and monitoring inven-
         customer’s MRO facility, however the   diction difficult. Automation is effective   tory through a centralized inventory
         invoice for a part is raised only when a   to circumvent these problems.   management system. Ensure critical
         requirement arises.                 A fully automated systems have al-  items availability
          ‘Speculative Buy’ on the other hand   lowed smart companies to save pre-  •  Monitor overall consump-
         waits for such a buy to have happened,   cious time and money. The image below   tion of MRO inventory, for accurately
         the inventory is moved and placed at   depicts the workings towards saving   forecasting, budgeting and planning to
         the customer site for them to forward. At   lead time.                meet demand
         that point an invoice is raised.    With an automated system, a company   •  Educate employees  across the
                                            could gain on an average, 20 minutes   company on MRO procurement process
         Technology Enabling High Volume,   per each Purchase Order, and given the   •  Vendor-managed inventory at
         High Speed, Fully Automated Processes  thousands of PO flow every month, the    the customers’ site. Vendors monitor
                                                                               and replenish inventory levels auto-
                                                                               matically

                                                                                Reduce Inventory, While Increasing
                                                                               Service Levels
                                                                                Lean inventory management can be
                                                                               achieved where parts are segmented
                                                                               by value and demand volatility: those
                                                                               of high-value and somewhat (easy-
                                                                               to-forecast) demand can be included
                                                                               in a consumption-driven replenish-
        Image Courtesy : RAMCO                                                 high volatility, such as major hous-
                                                                               ment scheme. High-value parts with

                                                                               ings and cases, can be replenished
                                                                               by “use one-buy one” strategies or
                                                                               pooling.
                                                                                Lean inventory can be achieved by
                                                                               deciding for each part with an ease of
          A fully automated system here allows   savings are usually substantial.  forecasting – the procurement lead
         dealing with challenges like handling   ‹    Automation allows a ‘Friction-  time and desired service levels. Leading
         thousands of POs (Purchase Orders)   less Experience’. Where facial recogni-  companies develop ‘plan for every part’
         flowing back and forth between cus-  tion is used by a mechanic to sign-off,   customisation for very different part
         tomers and suppliers. With nearly zero   no hassle of a log -in or time -consum-  dynamics.
         inventory in place, the system enables   ing verifications. Systems enable entire    armacsystems.com describe ‘service
                                                                               levels’ as  “…the number of times a
                                                                               part demand is fulfilled, expressed as
                                                                               a percentage of the total demand.”  An
                                                                               example could be when 10 demands
                                                                               for a part are fulfilled 9 times, then that
                                                                               translate to a service level of 90%!
                                                                                Aramac defines achieving optimal ser-
                                                                               vice levels, when - parts are available
                                                                               at point of demand; available within
                                                                               the supply network within required
                                                                               timescales; service level benefit which
                                                                               assesses the improvement derived from
        Image Courtesy : RAMCO                                                 inventory investment.
                                                                                Ultimately it is the optimal bal-
                                                                               ance which is arrived at between
                                                                               inventory investment and inventory
                                                                               availability



      8   April 15, 2023                                                              www.mrobusinesstoday.com
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