Agreements Technology

Vertical to scale-up VX4 fuselage production to meet market demand, stepping towards advanced air mobility

Leonardo is lending its expertise, honed on numerous civil and defense aerospace programs, to Vertical’s aircraft.
The collaboration is for an initial six certification aircraft but may scale up to mass production of 2,000 VX4s per year, to meet Vertical’s market-leading pre-order book.

Vertical has what it believes is the largest conditional pre-order book (by value) in the eVTOL industry, of up to 1,350 aircraft worth USD5.4 billion.

Vertical Aerospace and Leonardo will be working together in a joint development program that aims to scale fuselage production of VX4 electric aircraft to 2,000 aircraft a year to meet Vertical’s existing market-leading order book demand. Vertical has what it believes is the largest conditional pre-order book (by value) in the eVTOL industry, of up to 1,350 aircraft worth USD 5.4 billion from American Airlines, Avolon, Bristow, and Iberojet, including pre-order options from Virgin Atlantic and Marubeni, and through Avolon’s placements, airlines JAL and Gol. The program will also design, test, manufacture, and supply of the carbon composite fuselage for Vertical’s VX4 electric aircraft.

Michael Cervenka, President of Vertical said, “Vertical is pioneering electric aviation and is on a mission to transform the way people travel. I have been hugely impressed by Leonardo’s highly innovative and industry-leading technical and manufacturing capabilities and our partnership has gotten off to a flying start. I’m thrilled that Leonardo will be joining us on this journey. We have a market-leading pre-order book for our VX4, and this partnership will ensure that we can scale the program to meet demand.”

Vertical and Leonardo will work together on optimizing lightweight composite structures, modular design, systems installation, and structural testing for the co-development of the aircraft’s fuselage. This is currently in place for at least six certification aircraft, up to the successful certification of the VX4.

Lucio Valerio Cioffi, Leonardo’s General Manager, said, “Advanced air mobility is part of Leonardo’s mandate to innovate using our cutting edge, human-centered technology, and industrialization expertise. We’re proud to collaborate with Vertical as part of our strategic vision in this brand-new sector.”

Leonardo has long-established expertise in composite aerostructures development and manufacturing on civil and defense programs. They also have a close relationship with Vertical’s strategic composite materials supplier, Solvay. Vertical and Solvay are jointly developing advanced materials and manufacturing technologies that will enable the high-volume manufacture of the VX4.
Vertical’s partnership with Leonardo builds on its unparalleled ecosystem of partners, including Rolls-Royce, Honeywell, Solvay, GKN, and Microsoft. Vertical continues to grow its team of experienced engineers and aviation executives and expects to begin the VX4’s test flight program later in 2022.

Giancarlo Schisano, Managing Director of Leonardo’s Aerostructures Division said, “Leonardo, as a partner to the world’s leading commercial aircraft manufacturers, is specialized in the production and assembly of major structural composite and metallic components for commercial aircraft. Leonardo strives to bring new technologies, materials, and processes into our established practices in our production sites. This will be the case at our Grottaglie plant in Southern Italy, where we will focus our VX4 activities; the plant is one of the most advanced facilities in Europe to produce composite aerostructures.”

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Vertical’s VX4 is paving the way for advanced air mobility and is expected to revolutionize the way we travel. The near-silent, entirely electric, piloted aircraft is expected to have a range of over 100 miles and to reach top speeds of up to 200mph. With a four-passenger capacity, the zero operating emissions VX4 will also have a low cost per passenger mile, similar to that of a taxi. The continuous development and integration of cutting-edge solutions across all domains, such as Advanced Air Mobility, is a key element of Leonardo’s BeTomorrow2030 Strategic Plan.