Pilatus has started operations at a new composite manufacturing centre in Nidwalden, Switzerland. The facility brings composite component development and production together at one location.
The CHF 100 million centre, called Schwarzhorn, employs around 300 people. It covers the process from raw material storage and component manufacturing to subassembly, surface treatment, and final kit preparation.
Pilatus has used composite materials for more than 40 years, mainly for secondary aircraft structures such as covers and cowlings. The PC-24 introduced composite materials into primary structures, including load-bearing control surfaces. Their lower weight can help reduce aircraft weight and fuel consumption.
The new facility also provides space for automated manufacturing and inspection systems. Development and production teams will work at the same site as Pilatus expands its use of composite components.
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Pilatus CEO Markus Bucher said, “With this building, Pilatus is once again reaffirming its commitment to Switzerland as a place of innovation, manufacturing, and training – and to our sustainable development here at our home base, where our roots lie. Costing 100 million Swiss francs, this building is the most expensive facility we have invested in to date.”
The centre uses photovoltaic systems and processes waste heat and groundwater to reduce its external energy requirements. Pilatus is seeking LEED Platinum certification for the facility.
